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Australian Research Council

Department of State and Regional Development

 

ARC Photovoltaics Centre of Excellence

 

Silicon Photonics

LED on SOI substrates

With the need for ever smaller structures on microelectronic chips, an increasing interest emerges in devices made on so-called silicon-on-insulator (SOI) samples, in which a very thin (typically a few 100nm) crystalline silicon layer is separated from the substrate by an oxide layer [M.A. Green, “Silicon-on-Insulator (SOI): A Path for Integration of Silicon Light Emitters into Future Microelectronic Chips?”, 2003 Advanced Microelectronics Research Workshop, Corsica, June, 2003]. In one of the key projects within the photonics research strand, the aim is the development of efficient light emitting diodes (LEDs) on SOI-wafers. During 2003, lateral p-i-n structures, as shown below, were designed and fabricated on commercially available SOI-wafers from Canon ELTRAN, Japan, and from Soitec, France.

 

Cross section view of p-i-n LED on SOI substrate.

The devices made on SOI wafers from Soitec with 200 nm to 300 nm initial silicon layer thickness have so far demonstrated a clear diode characteristic and under forward bias an electroluminescence signal could be monitored using our very sensitive luminescence set-up [Zhao et al, in preparation for publication in Applied Physics Letters]. The emitted spectrum, with a maximum around a wavelength of 1135 nm clearly indicates that the emission is indeed from the thin active silicon layer. The quantum efficiency of the emission is however fairly low (~10-6). Another interesting aspect of this work is that some of the diodes emit visible light under forward bias, an observationthat has so far only been made under reverse bias by other researchers.

Unfortunately, the LEDs fabricated on the expected higher quality Canon ELTRAN SOI wafers had poor electrical and optical performances. The ultra-thin 55nm initial top silicon layer had proved to be a difficult starting point for our present LED processing method with thermal oxidation, boron and phosphorus diffusions. It is expected that using CVD deposited SiO2 layers as etching and diffusion masks will improve the device processing control. The Centre’s recently purchased PECVD system from Roth and Rau may prove to be a very useful tool for such oxide layer deposition process.

Further work includes the identification of the origin of the visible luminescence and the demonstration of higher EQEs. One way to achieve the latter goal is a further reduction of the active layer thickness. During several photo-lithographical steps in the processing of the diodes the active silicon layer becomes successively thinner due to repeated oxidation steps. On the other hand, quantum confined luminescence from crystalline silicon has been demonstrated earlier by Centre researchers using very similar techniques, i.e., the oxidation of SOI samples. The idea is thus to gain enough control over the process that a device with a thickness of only a few nanometers can controllably be processed. The emission can then not only be expected to be more efficient but is also centred at shorter wavelength, which in turn would improve the prospects for optical communication between such a diode and a normal bulk silicon detector. Due to the fact that the optical properties change quite dramatically in quantum-confined silicon when quasi-direct optical transitions become allowed, there are also chances to obtain lasing action from these devices, an exciting prospect, which will be investigated thoroughly.

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